HICLOVER Dual-Chamber Incinerator System

HICLOVER Dual-Chamber Incinerator System

(Rapid Quench Spray Tower + Scrubbing & Dust Removal Tower + Demister Tower Configuration)

HICLOVER dual-chamber incinerator systems are engineered for safe, high-temperature destruction of medical/infectious waste, animal waste, and mixed solid waste where complete burnout, reduced odor, and controlled emissions are required. Built on proven two-stage combustion technology, this solution integrates a multi-step wet flue-gas treatment line consisting of a rapid quench spray tower, a scrubbing & dust removal tower, and a demister tower, forming a practical and export-ready emission-control package for overseas projects.

Designed for continuous field operation and institutional use, the system follows HICLOVER’s standardized design logic: stable combustion first, then rapid gas cooling, then deep washing and particulate control, and finally moisture removal before discharge. This ensures repeatable operation, improved flue-gas stability, and better overall environmental performance.

1) Dual-Chamber Combustion Architecture (Core Incineration Unit)

Primary Combustion Chamber

The primary chamber performs the main waste destruction process under controlled high temperature. It is optimized for stable ignition, reliable combustion, and consistent burnout quality across different waste profiles.

• Suitable for medical waste, animal remains, contaminated solids, and mixed waste streams
• Heavy-duty refractory lining for high-temperature durability
• Controlled air supply for stable combustion and reduced smoke events
• Batch loading or project-based feeding modes (depending on model)

Secondary Combustion Chamber

The secondary chamber is designed for high-temperature oxidation of flue gas coming from the primary chamber. This helps reduce smoke, odors, and unburned organics by ensuring more complete thermal breakdown before gas enters downstream treatment.

• High-temperature re-burn zone for improved destruction of VOCs and odor compounds
• Stabilizes the flue gas condition for consistent treatment performance
• Designed to support long-duty operation with enhanced combustion efficiency

2) Wet Flue-Gas Treatment Line (Quench + Wash + Demist)

After secondary combustion, flue gas enters a dedicated wet treatment system. This configuration is widely used for projects requiring better dust control, acid gas reduction potential, and improved visible emission performance, especially for overseas camp, hospital, municipal, and industrial applications.

A) Rapid Quench Spray Tower

The quench spray tower is a high-efficiency cooling stage that rapidly reduces flue-gas temperature before deep scrubbing. Rapid cooling helps improve downstream system stability and supports better control of condensable pollutants.

Key functions include:

• Fast temperature drop to protect downstream equipment
• Stabilizes gas conditions for wet scrubbing efficiency
• Supports continuous operation in variable waste load scenarios

B) Scrubbing & Dust Removal Tower

This stage performs intensive gas washing and particulate capture, combining gas-liquid contact with dust removal mechanisms. It improves the overall cleanliness of treated gas and supports reduced visible plume.

Key functions include:

• Removal of fine particulate and water-soluble contaminants
• Enhanced gas washing for improved odor control results
• Stable operation under field conditions with easy maintenance design

C) Demister Tower (Mist Eliminator)

The demister tower is installed at the end of the wet line to remove entrained droplets and moisture, preventing carryover into the stack and helping keep discharge cleaner and more stable.

Key functions include:

• Eliminates water mist and droplet carryover
• Reduces visible moisture plume risk
• Protects chimney and downstream sections from wet corrosion

3) Control System & Safety Design (HICLOVER Standard Configuration)

HICLOVER systems can be equipped with PLC automatic control or a well-structured electrical control cabinet, depending on project requirements. The control logic supports safer operation, improved repeatability, and reduced dependence on operator experience.

Typical control and safety features include:

• Automatic ignition and burner control
• Temperature monitoring and safety interlocks
• Fan and pump sequence control for stable draft and scrubbing
• Emergency stop and protection logic for field operation reliability

4) Fuel Options & Site Adaptability

To match global project realities, HICLOVER incinerators support flexible fuel choices:

• Diesel (standard)
• Natural Gas (optional)
• LPG (optional)

This flexibility allows the system to be deployed in regions with different fuel availability, logistics constraints, and operating cost targets.

5) Typical Applications

This dual-chamber + wet scrubbing system is well suited for projects where buyers prioritize reliable operation, improved emission-control capability, and strong adaptability:

• Hospitals and healthcare waste disposal centers
• Emergency response sites and remote camps
• Municipal waste handling in isolated districts
• Industrial facilities requiring controlled waste destruction
• Animal waste and veterinary disposal operations

6) Key Advantages Summary

• Dual-chamber staged combustion for more complete oxidation
• Rapid quench cooling for improved gas stability and safer scrubbing
• Wet scrubbing & dust removal for stronger particulate control performance
• Demister stage to prevent droplet carryover and reduce wet plume
• PLC/control cabinet support for safer, repeatable operation
• Export-ready modular system design for overseas deployment

Contact HICLOVER

For model selection, capacity recommendation, emission-control configuration, and quotation support:
Website: www.hiclover.com
Email: sales@hiclover.com